Neuheiten von BOLZ INTEC
Industry-leading innovations in stainless steel for pharmaceuticals, specialty chemicals & cosmetics
- Contamination-free production: Stainless steel surfaces from BOLZ INTEC are optimized for industries with the highest demands on hygiene and cleanliness.
- Reproducible product quality: Stainless steel surfaces from BOLZ INTEC are flawless and reduce the risk of production downtime & product recalls.
- Compliance with the highest standards: Stainless steel surfaces from BOLZ INTEC guarantee compliance with GMP and EHEDG standards.
Cleanroom-compatible drum tipper in accordance with EHEDG
The cleanroom-compatible drum tipper in accordance with EHEDG offers numerous advantages: It enables the residual emptying of flowable materials as well as cleaning by tipping, protects employees from carrying heavy loads and enables easy cleaning thanks to its design features without interfering edges.
With a load capacity of up to 100 kg and a sturdy 3 mm stainless steel tube construction made of 1.4301, it effortlessly overcomes small uneven floors, inclines, slopes and steps. No additional transport vehicle is required and maximum safety is guaranteed, as the drum remains stable on the drum tipper even without being secured.
The drum tipper is cleanroom-compatible, optionally electropolished and suitable for V200/D600 and V400/D710 drums. It is also available with electrically conductive castors.
Cleanroom-compatible drum stand in GMP design
The cleanroom-compatible drum stand in GMP design offers a number of advantages: It ensures maximum safety thanks to its hygienic design (EHEDG) in accordance with Guideline 9 without dead spaces, a stable construction made of 2 mm stainless steel and the use of high-quality stainless steel (1.4404/AISI316L) with a load capacity of up to 100 kg.
In addition, it offers ergonomic handling without obstructive edges, maximum safety thanks to the drum's stable position even without fastening, as well as resource conservation thanks to the emptying of residual flowable materials and easier cleaning.
The extras include adaptation to all drum sizes with diameters from 315 to 770 mm, provision of documentation and 3.1 certificate, optional electropolishing and laser marking on request.
Barrel opener in GMP design
The drum opener in GMP design from BOLZ INTEC GmbH offers a number of advantages for safety and handling. It has a hygienic design (EHEDG) without dead spaces, is autoclavable and also suitable for clean rooms.
The risk of injury when opening and closing the drums is minimized and handling is safe.
The drum opener is suitable for all BOLZ INTEC drum sizes with diameters from 315 to 770 mm and is made of high-quality stainless steel 1.4404/AISI316L.
Opening and closing the clamping rings requires little effort, and it is also available with an electropolished surface. It also offers documentation 3.1 and can be laser-marked on request.
The BOLZ-BFM® drum
The BOLZ-BFM® drum offers a number of advantages: Ensuring maximum safety through leakage protection and dust-tightness, the ability to monitor product flow, adhesion behavior and fill level control during operation, and easy management of product jams in the event of malfunctions.
It is up to 60 % lighter than conventional stainless steel drums and enables tool-free, safe and quick assembly. Thanks to its modularity, it can be adapted to different drum diameters (400, 450 and 600 mm) and can be combined for coordinated filling, storage and emptying. It can also be used with adapters for existing lidded drums and Tri-Clamps and uses transparent, temperature-resistant, abrasion-resistant polyether-based polyurethane.
It meets hygiene standards (EHEDG), GMP standard and is made of stainless steel 1.4404, is ATEX-certified and complies with food regulations in accordance with Regulation (EU) 10/2011.
Fassroller & Fasswagen für einfaches Handling im hygienischen Bereich
The drum rollers and trolleys for easy handling in hygienic areas offer numerous advantages: they are constructed in accordance with Hygienic Design without dead spaces, are made of sturdy 1.4301/AISI304 stainless steel and can bear loads of up to approx. 300 kg.
They are suitable for drums with a diameter of 400 to 710 mm and are easy to clean. Each drum roller and trolley is equipped with 2 castors with brakes and can also be supplied with electrically conductive castors. An electropolished surface is possible.
Ergonomic working is made possible by not having to lift and carry the drums. Documentation 2.1 is also provided.
Patent-Fass Best Cost Drum®
With the Best Cost Drum®, BOLZ INTEC has developed a price-optimized stainless steel drum with a flat bottom that is suitable for both single-use applications and as dedicated equipment.
Made from thin-walled stainless steel, it is available in versions with a diameter of 450 or 560 mm and a volume of 100 or 200 liters. Thanks to its modular design, it enables different closure variants, such as lidded and bung drums, and impresses with its high stability.
The Best Cost Drum® not only offers a solution for multiple use, but also for single use of basic and active ingredients with high purity standards by eliminating the need for cleaning. This saves time and costs. It therefore meets the economic requirements of the pharmaceutical industry and is integrated directly into the recycling process after use, thus contributing to environmental protection.
The Optimized Grind Finishing® process (OGF)
In the pharmaceutical, chemical and food processing industries, minimizing build-up in containers is a critical factor for efficiency and quality. The build-up of substances on the inside walls of containers can lead to increased cleaning effort, product losses and contamination. This costs money and ties up resources. Especially in industries where EHEDG (European Hygienic Engineering & Design Group) certification and hygienic design are becoming increasingly important, minimizing adhesion has become a critical factor.
Research carried out by BOLZ INTEC in cooperation with the University of Constance has shown that the way in which stainless steel surfaces are removed plays a key role in minimizing adhesion. Different grinding methods result in different adhesion behavior, despite the same Ra values, and the OGF process from BOLZ INTEC leads to a lower adhesion of particles.
Below is a scanning electron microscope image of the stainless steel surface after electropolishing and Optimized Grind Finishing®, as well as images of the surface texture roughness data and repeatability.
Easy cleaning & minimal adhesion
The Optimized Grind Finishing (OGF) process leads to a low adhesion of particles on the surfaces of the containers. This significantly improves cleaning efficiency and reduces the risk of contamination of product batches.
Reproducible surface quality
The OGF process enables reproducible surface quality. In contrast to conventional processes, in which variable factors such as manual contact pressure or the quality of abrasives play a role, the OGF process offers consistent surface quality.
Visual aesthetics and low number of errors
The stainless steel surfaces treated with the OGF process have an attractive appearance and defects in the surface structure are significantly reduced thanks to the fine and gentle removal process. This is particularly important in industries that place high demands on safety.
Improved corrosion protection
The electropolishing process not only improves the optical quality, but also results in chemical changes that lead to improved corrosion protection. This is particularly relevant for applications in chemical and pharmaceutical processes.
Reduced risk of batch contamination
The improvement in cleaning behavior through the OGF process leads to a significant reduction in residual dirt adhesion in the containers. This significantly reduces the risk of contamination between different product batches.
Applicability in critical industries
The process is seen as particularly advantageous for critical industries such as nanotechnology or biotechnology and pharmaceutical technology, where the highest purity requirements and the avoidance of contamination are of crucial importance.
Increased efficiency through minimal adhesion
Simply send an e-mail and receive the download link
Effizienzsteigerung, Kostensenkung & Return on Investment
Time savings in production
The use of stainless steel containers with optimized surfaces leads to significant time savings in the production process. By minimizing the build-up of materials, cleaning and maintenance times can be drastically reduced. This enables the containers to be reused more quickly and increases the overall efficiency of the production lines. In a production-intensive environment where time equals money, this time saving represents a significant economic advantage.
Reduced risk of production downtime
The reproducible quality of the stainless steel surfaces and the reduced number of defects minimize the risk of production downtime due to surface problems. This can lead to higher overall productivity and less downtime.
Reduction of production losses
Optimizing the container surfaces also minimizes the amount of product loss. Reduced adhesion means that more of the material produced is available for its intended use and does not end up as waste. This is a particularly important factor in industries where high-quality or very expensive materials are processed.
Improvement of product quality & product safety
Contamination-free production results in a higher quality end product. This is crucial in industries with strict quality and purity requirements, such as pharmaceuticals and food production, where purity and safety are top priorities. The use of optimized stainless steel containers can therefore also lead to improved brand image and customer satisfaction. We ensure the quality of our containers through our QM officer and stringent production processes. You will receive the corresponding documentation for each of our stainless steel drums.
Cost reduction through efficient cleaning & barrel maintenance
In addition to saving time, optimized surfaces also lead to a reduction in the costs of cleaning processes. Less build-up means less need for cleaning agents, water and energy. There is also less wear and tear on the containers themselves, which increases their service life and reduces the need for new purchases. In the long term, these savings in operating costs can make a significant difference to a company's profitability.
Longer container service life & positive eco-balance
The improved corrosion protection provided by the electropolishing process helps to extend the service life of stainless steel containers. Customers can thus reduce their costs for replacement investments and maintenance.
Warum sich Kunden weltweit für unsere Behälter & Konstruktionen aus Edelstahl entscheiden
Kunden aus diesen Branchen erhöhen ihre Effizienz mit Produkten & Neuheiten aus Edelstahl von BOLZ INTEC
In drei Schritten zum Ziel
Request
Send us an e-mail, give us a call or book an appointment via Calendly. In a phone call with one of our competent contacts, we will clarify a few questions in advance using checklists and send you a non-disclosure agreement (NDA).
Test phase
Based on your objectives and specifications, you will receive drums, containers, funnels and accessories from our test center - as required - to try out and test. You can use your test equipment to verify or adapt the specifications of your request.
Offer
During a visit to your premises, our competent contact partners will advise you on clarifying any final questions, finding solutions to identified problems and defining your exact requirements. We can then start production.
You ask, we answer
Sie haben Fragen zu unseren Neuheiten oder suchen Beratung?
Please do not hesitate to contact us by phone or e-mail.