BOLZ INTEC GmbH

Barrels, funnels, pressure vessels & special constructions made of stainless steel

Neuheiten von BOLZ INTEC

Industry-leading innovations in stainless steel for pharmaceuticals, specialty chemicals & cosmetics

Neuheit von BOLZ INTEC

Cleanroom-compatible drum tipper in accordance with EHEDG

The cleanroom-compatible drum tipper in accordance with EHEDG offers numerous advantages: It enables the residual emptying of flowable materials as well as cleaning by tipping, protects employees from carrying heavy loads and enables easy cleaning thanks to its design features without interfering edges.

With a load capacity of up to 100 kg and a sturdy 3 mm stainless steel tube construction made of 1.4301, it effortlessly overcomes small uneven floors, inclines, slopes and steps. No additional transport vehicle is required and maximum safety is guaranteed, as the drum remains stable on the drum tipper even without being secured.

The drum tipper is cleanroom-compatible, optionally electropolished and suitable for V200/D600 and V400/D710 drums. It is also available with electrically conductive castors.

Neuheit von BOLZ INTEC

Cleanroom-compatible drum stand in GMP design

The cleanroom-compatible drum stand in GMP design offers a number of advantages: It ensures maximum safety thanks to its hygienic design (EHEDG) in accordance with Guideline 9 without dead spaces, a stable construction made of 2 mm stainless steel and the use of high-quality stainless steel (1.4404/AISI316L) with a load capacity of up to 100 kg.

In addition, it offers ergonomic handling without obstructive edges, maximum safety thanks to the drum's stable position even without fastening, as well as resource conservation thanks to the emptying of residual flowable materials and easier cleaning.

The extras include adaptation to all drum sizes with diameters from 315 to 770 mm, provision of documentation and 3.1 certificate, optional electropolishing and laser marking on request.

Neuheit von BOLZ INTEC

Barrel opener in GMP design

The drum opener in GMP design from BOLZ INTEC GmbH offers a number of advantages for safety and handling. It has a hygienic design (EHEDG) without dead spaces, is autoclavable and also suitable for clean rooms.

The risk of injury when opening and closing the drums is minimized and handling is safe.

The drum opener is suitable for all BOLZ INTEC drum sizes with diameters from 315 to 770 mm and is made of high-quality stainless steel 1.4404/AISI316L.

Opening and closing the clamping rings requires little effort, and it is also available with an electropolished surface. It also offers documentation 3.1 and can be laser-marked on request.

Neuheit von BOLZ INTEC

The BOLZ-BFM® drum

The BOLZ-BFM® drum offers a number of advantages: Ensuring maximum safety through leakage protection and dust-tightness, the ability to monitor product flow, adhesion behavior and fill level control during operation, and easy management of product jams in the event of malfunctions.

It is up to 60 % lighter than conventional stainless steel drums and enables tool-free, safe and quick assembly. Thanks to its modularity, it can be adapted to different drum diameters (400, 450 and 600 mm) and can be combined for coordinated filling, storage and emptying. It can also be used with adapters for existing lidded drums and Tri-Clamps and uses transparent, temperature-resistant, abrasion-resistant polyether-based polyurethane.

It meets hygiene standards (EHEDG), GMP standard and is made of stainless steel 1.4404, is ATEX-certified and complies with food regulations in accordance with Regulation (EU) 10/2011.

Neuheit von BOLZ INTEC

Fassroller & Fasswagen für einfaches Handling im hygienischen Bereich

The drum rollers and trolleys for easy handling in hygienic areas offer numerous advantages: they are constructed in accordance with Hygienic Design without dead spaces, are made of sturdy 1.4301/AISI304 stainless steel and can bear loads of up to approx. 300 kg.

They are suitable for drums with a diameter of 400 to 710 mm and are easy to clean. Each drum roller and trolley is equipped with 2 castors with brakes and can also be supplied with electrically conductive castors. An electropolished surface is possible.

Ergonomic working is made possible by not having to lift and carry the drums. Documentation 2.1 is also provided.

Neuheit von BOLZ INTEC

Patent-Fass Best Cost Drum®

With the Best Cost Drum®, BOLZ INTEC has developed a price-optimized stainless steel drum with a flat bottom that is suitable for both single-use applications and as dedicated equipment.

Made from thin-walled stainless steel, it is available in versions with a diameter of 450 or 560 mm and a volume of 100 or 200 liters. Thanks to its modular design, it enables different closure variants, such as lidded and bung drums, and impresses with its high stability.

The Best Cost Drum® not only offers a solution for multiple use, but also for single use of basic and active ingredients with high purity standards by eliminating the need for cleaning. This saves time and costs. It therefore meets the economic requirements of the pharmaceutical industry and is integrated directly into the recycling process after use, thus contributing to environmental protection.

Neuheiten & Innovationen von BOLZ INTEC

The Optimized Grind Finishing® process (OGF)

In the pharmaceutical, chemical and food processing industries, minimizing build-up in containers is a critical factor for efficiency and quality. The build-up of substances on the inside walls of containers can lead to increased cleaning effort, product losses and contamination. This costs money and ties up resources. Especially in industries where EHEDG (European Hygienic Engineering & Design Group) certification and hygienic design are becoming increasingly important, minimizing adhesion has become a critical factor.

Research carried out by BOLZ INTEC in cooperation with the University of Constance has shown that the way in which stainless steel surfaces are removed plays a key role in minimizing adhesion. Different grinding methods result in different adhesion behavior, despite the same Ra values, and the OGF process from BOLZ INTEC leads to a lower adhesion of particles.

Below is a scanning electron microscope image of the stainless steel surface after electropolishing and Optimized Grind Finishing®, as well as images of the surface texture roughness data and repeatability.

Easy cleaning & minimal adhesion

The Optimized Grind Finishing (OGF) process leads to a low adhesion of particles on the surfaces of the containers. This significantly improves cleaning efficiency and reduces the risk of contamination of product batches.

Reproducible surface quality

The OGF process enables reproducible surface quality. In contrast to conventional processes, in which variable factors such as manual contact pressure or the quality of abrasives play a role, the OGF process offers consistent surface quality.

Visual aesthetics and low number of errors

The stainless steel surfaces treated with the OGF process have an attractive appearance and defects in the surface structure are significantly reduced thanks to the fine and gentle removal process. This is particularly important in industries that place high demands on safety.

Improved corrosion protection

The electropolishing process not only improves the optical quality, but also results in chemical changes that lead to improved corrosion protection. This is particularly relevant for applications in chemical and pharmaceutical processes.

Reduced risk of batch contamination

The improvement in cleaning behavior through the OGF process leads to a significant reduction in residual dirt adhesion in the containers. This significantly reduces the risk of contamination between different product batches.

Applicability in critical industries

The process is seen as particularly advantageous for critical industries such as nanotechnology or biotechnology and pharmaceutical technology, where the highest purity requirements and the avoidance of contamination are of crucial importance.

Our white paper on the OGF process

Increased efficiency through minimal adhesion

Simply send an e-mail and receive the download link

(*) Mandatory fields
BOLZ INTEC offers you decisive advantages

Effizienzsteigerung, Kostensenkung & Return on Investment

Time savings in production

The use of stainless steel containers with optimized surfaces leads to significant time savings in the production process. By minimizing the build-up of materials, cleaning and maintenance times can be drastically reduced. This enables the containers to be reused more quickly and increases the overall efficiency of the production lines. In a production-intensive environment where time equals money, this time saving represents a significant economic advantage.

Reduced risk of production downtime

The reproducible quality of the stainless steel surfaces and the reduced number of defects minimize the risk of production downtime due to surface problems. This can lead to higher overall productivity and less downtime.

Reduction of production losses

Optimizing the container surfaces also minimizes the amount of product loss. Reduced adhesion means that more of the material produced is available for its intended use and does not end up as waste. This is a particularly important factor in industries where high-quality or very expensive materials are processed.

Improvement of product quality & product safety

Contamination-free production results in a higher quality end product. This is crucial in industries with strict quality and purity requirements, such as pharmaceuticals and food production, where purity and safety are top priorities. The use of optimized stainless steel containers can therefore also lead to improved brand image and customer satisfaction. We ensure the quality of our containers through our QM officer and stringent production processes. You will receive the corresponding documentation for each of our stainless steel drums.

Cost reduction through efficient cleaning & barrel maintenance

In addition to saving time, optimized surfaces also lead to a reduction in the costs of cleaning processes. Less build-up means less need for cleaning agents, water and energy. There is also less wear and tear on the containers themselves, which increases their service life and reduces the need for new purchases. In the long term, these savings in operating costs can make a significant difference to a company's profitability.

Longer container service life & positive eco-balance

The improved corrosion protection provided by the electropolishing process helps to extend the service life of stainless steel containers. Customers can thus reduce their costs for replacement investments and maintenance.

BOLZ INTEC is a partner of well-known companies

Warum sich Kunden weltweit für unsere Behälter & Konstruktionen aus Edelstahl entscheiden

Tradition & innovation since 1919

BOLZ INTEC specializes in the manufacture of stainless steel drums, pressure vessels, agitator vessels, transport containers and transfer systems for hygiene-sensitive industries.

High vertical integration

BOLZ INTEC has acquired outstanding expertise in the machining of stainless steels and special materials such as Hastelloy. Combined with the skills and abilities of our team, this enables us to achieve maximum vertical integration. All production steps are carried out in-house. BOLZ INTEC is therefore able to react extremely flexibly to customer delivery date requests and guarantee unique quality.

Customized solutions

Our design department designs, plans and develops practical products according to our customers' requirements. These include, for example, containers for pasty substances or liquids, transport containers for UN hazardous goods, cans for the storage and transfer of active ingredients, suction hoods for dust-free container loading and much more.

One-off production & small series

BOLZ INTEC also manufactures custom-made products and small series.

Machines for perfect surfaces

Nothing in the BOLZ INTEC machine park is off the shelf. From the deep-drawing press to the electropolishing system, we work with special machines that have been developed according to our own specifications in order to meet the highest standards of quality and precision.

Traceability & reproducibility

BOLZ INTEC's QM system and our intensive testing procedures ensure the consistent quality of the stainless steel surfaces manufactured by BOLZ INTEC. In this way, we make a decisive contribution to the traceability of products in critical industries. 

Trust & security

Our striving for perfect quality, state-of-the-art production methods, but also craftsmanship and know-how are the basis for the superior BOLZ INTEC quality, which means safety and reliability for our customers. It is therefore not surprising that 80% of our customers have reordered every year for the last 10 years.

Comprehensive certification

We regularly have our quality certified externally: DIN 9001:2015, DIN EN ISO 3834-2:2006-03, DIN EN ISO 115085-2/CL1. We are a specialist company according to WHG §19/1 and carry out process tests according to DIN EN ISO 15614-1, operator tests according to DIN EN 1418. BOLZ INTEC fulfills the Pressure Equipment Directive-2014-68-EU/AD-2000 HPO and employs Intern. Welding engineers (DVS/IIW 1170).

Kunden aus diesen Branchen erhöhen ihre Effizienz mit Produkten & Neuheiten aus Edelstahl von BOLZ INTEC

Cosmetics
Pharmaceuticals
Specialty chemicals
Veterinary medicine
Plant engineering
Food supplement
Nanotechnology
Clean room
Semiconductors
Vaccines
Biotechnology
Natural remedies
Aerospace
Health
Previous slide
Next slide
How the collaboration with BOLZ INTEC begins

In drei Schritten zum Ziel

1

Request
Send us an e-mail, give us a call or book an appointment via Calendly. In a phone call with one of our competent contacts, we will clarify a few questions in advance using checklists and send you a non-disclosure agreement (NDA).

2

Test phase
Based on your objectives and specifications, you will receive drums, containers, funnels and accessories from our test center - as required - to try out and test. You can use your test equipment to verify or adapt the specifications of your request.

3

Offer
During a visit to your premises, our competent contact partners will advise you on clarifying any final questions, finding solutions to identified problems and defining your exact requirements. We can then start production.

Our project team looks forward to your inquiry

Sie haben Fragen zu unseren Neuheiten oder anderen Produkten und Leistungen oder möchten von einem unserer kompetenten Mitarbeiter beraten werden?

Give us a call or send us an e-mail. We will make time for you and will be happy to call you back if you wish.

Frequently asked questions to BOLZ INTEC

You ask, we answer

BOLZ INTEC ist stets bestrebt, innovative Neuheiten zu entwickeln und vorzustellen. Wir präsentieren in der Regel mehrmals im Jahr neue Neuheiten, die auf unserer Website und auf Fachmessen vorgestellt werden. Unsere Neuheiten-Seite wird regelmäßig aktualisiert, um unseren Kunden die neuesten Entwicklungen im Bereich der Edelstahlbehälter und -systeme zu präsentieren. Wir empfehlen, unsere Neuheiten-Seite regelmäßig zu besuchen oder unseren Newsletter zu abonnieren, um keine Neuheiten zu verpassen.
Absolut! Bei BOLZ INTEC legen wir großen Wert auf Kundenfeedback bei der Entwicklung unserer Neuheiten. Viele unserer Neuheiten entstehen aus direkten Kundenanfragen oder -bedürfnissen. Wir ermutigen unsere Kunden, uns ihre Ideen und Anforderungen mitzuteilen, die dann in unseren Innovationsprozess einfließen können. So stellen wir sicher, dass unsere Neuheiten praxisorientiert sind und einen echten Mehrwert für unsere Kunden bieten. Wenn Sie Vorschläge für neue Neuheiten haben, kontaktieren Sie bitte unser Vertriebsteam.
Bevor unsere Neuheiten offiziell eingeführt werden, durchlaufen sie einen rigoros Testprozess. Jede Neuheit wird zunächst intern auf Funktionalität, Sicherheit und Konformität mit relevanten Normen geprüft. Anschließend führen wir oft Feldtests mit ausgewählten Partnerkunden durch, um die Leistung der Neuheiten unter realen Bedingungen zu evaluieren. Erst wenn eine Neuheit alle diese Tests erfolgreich bestanden hat und wir von ihrer Qualität und ihrem Nutzen überzeugt sind, wird sie offiziell in unser Produktportfolio aufgenommen und auf unserer Neuheiten-Seite präsentiert.
Die Dauer, für die Produkte auf unserer Neuheiten-Seite präsentiert werden, variiert je nach Art und Komplexität der Innovation. In der Regel bleiben Neuheiten für etwa 6 bis 12 Monate auf dieser Seite, bevor sie in unser reguläres Sortiment übergehen. Allerdings aktualisieren wir die Informationen zu diesen Produkten kontinuierlich, auch nachdem sie nicht mehr als Neuheiten gelistet sind. Einige besonders innovative oder wegweisende Neuheiten können auch länger auf der Neuheiten-Seite verbleiben. Wir empfehlen, unsere Neuheiten-Seite regelmäßig zu besuchen, um über die neuesten Entwicklungen und Übergänge in unser Standardsortiment informiert zu bleiben.
Die Edelstahlfässer von BOLZ INTEC sind speziell für Branchen wie die Pharmaindustrie optimiert, wo Hygiene und Reinheit höchste Priorität haben. Sie ermöglichen eine kontaminationsfreie Produktion, reproduzierbare Produktqualität und erfüllen die strengen GMP- und EHEDG-Standards.
Der Fasskipper ermöglicht eine sichere Restentleerung und leichte Reinigung, da er ohne störende Kanten konstruiert ist. Er trägt zudem bis zu 100 kg und ist speziell für den Einsatz in Reinräumen konzipiert, optional auch elektropoliert.
Der Fassbock zeichnet sich durch sein Hygienic Design ohne Toträume aus, bietet maximale Sicherheit durch stabilen Stand und ist aus hochwertigem Edelstahl 1.4404/AISI316L gefertigt. Er erleichtert durch ergonomische Handhabung die Arbeit und ist an verschiedene Fassgrößen anpassbar.
Der Fassöffner minimiert durch sein Hygienic Design die Verletzungsgefahr beim Öffnen und Schließen der Fässer. Er ist autoklavierbar, für Reinräume geeignet und erfordert nur geringen Kraftaufwand.
Das BOLZ-BFM®-Fass bietet maximale Sicherheit durch seine Auslaufsicherheit und Staubdichtigkeit, ermöglicht eine effiziente Überwachung des Produktflusses und ist leichter sowie modular anpassbar im Vergleich zu herkömmlichen Edelstahlfässern.
Die Fassroller und -wagen erleichtern durch ihr Hygienic Design das Handling im hygienischen Bereich, sind aus robustem Edelstahl gefertigt, leicht zu reinigen und fördern ergonomisches Arbeiten.
Das Best Cost Drum® ist ein preisoptimiertes Edelstahlfass für Single-use sowie Mehrfachgebrauch und zeichnet sich durch seine modulare Bauweise, hohe Stabilität und einfache Handhabung aus. Es minimiert den Reinigungsaufwand und ist ideal für hochreine Substanzen.
Die optimierten Edelstahloberflächen der Behälter minimieren Materialanhaftungen, was zu signifikanten Zeitersparnissen in der Produktion führt und gleichzeitig Produktionsverluste verringert.
Durch die kontaminationsfreie Produktion in unseren Edelstahlbehältern wird die Qualität und Sicherheit des Endprodukts verbessert, was besonders in der Pharmaindustrie und Lebensmittelherstellung von großer Bedeutung ist.
Durch effiziente Reinigungsmethoden und die Fass-Instandsetzung werden die Betriebskosten gesenkt. Optimale Oberflächenbeschaffenheiten reduzieren den Bedarf an Reinigungsmitteln und Energie, was die Kosten für die Instandhaltung und Neubeschaffung von Behältern deutlich verringert.
Ja, für viele unserer Neuheiten bieten wir spezielle Schulungen an. Wir verstehen, dass neue Technologien und Produkte manchmal eine Einführung erfordern, um ihr volles Potenzial auszuschöpfen. Daher bieten wir für komplexere Neuheiten Schulungen an, die entweder vor Ort bei unseren Kunden oder in unserem Schulungszentrum stattfinden können. Diese Schulungen umfassen nicht nur die Bedienung der Neuheiten, sondern auch Tipps zur optimalen Integration in bestehende Prozesse. Informationen zu verfügbaren Schulungen für spezifische Neuheiten finden Sie auf unserer Neuheiten-Seite oder erhalten Sie von unserem Kundenservice.
Allgäu

Sie haben Fragen zu unseren Neuheiten oder suchen Beratung?

Please do not hesitate to contact us by phone or e-mail.

Scroll up