BOLZ INTEC GmbH

Barrels, funnels, pressure vessels & special constructions made of stainless steel

The 500 liter stainless steel drum from BOLZ INTEC

Over 2,000 customers swear by the quality, safety & durability of our stainless steel drums

Efficient production processes with the stainless steel drum from BOLZ INTEC

The right stainless steel drum for every medium

Find out more about the advantages of our 500 liter stainless steel drums - specially developed for the highest demands on hygiene, purity and safety, where the smallest details make all the difference. BOLZ INTEC drums are designed to meet the strict standards of the pharmaceutical, biotechnology, fine chemicals and cosmetics industries. Our 500 liter stainless steel drum is also ideal for cleanrooms. With a stainless steel drum from BOLZ INTEC, you are investing in quality, durability and safety.

Our 500 liter stainless steel drum is made of high-alloy stainless steel and impresses with its versatility, robustness and exceptional durability. Accessories such as drum rollers and drum openers enable simple, efficient handling and offer maximum safety. Our surface treatments are particularly noteworthy: Through the Optimized Grind Finishing® process (OGF) and electropolishing, we achieve an industry-leading surface finish. The 500-litre stainless steel drum is available both as a one-off and in series production and is individually tailored to your specific requirements.

Ra ' 0.05 µm is the surface roughness of drums with the Optimized Grind Finishing® from BOLZ INTEC

Our 500 l stainless steel drum is used in many industries

Cosmetics
Pharmaceuticals
Specialty chemicals
Veterinary medicine
Plant engineering
Food supplement
Nanotechnology
Biotechnology
Clean room
Semiconductors
Vaccines
Natural remedies
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Features of stainless steel drums from BOLZ INTEC

10 years shelf life due to barrel repair

Stainless steel

Light & UV-resistant

Inert & odorless / tasteless

Diffusion-proof

100 % recyclable

Reusable clamping ring cover

Simple & airtight sealing

Seals with FDA approval

Deep-drawn base & lid

Jacket & base butt-welded

Seams rolled flat & finely sanded

Neue Maßstäbe setzen mit dem Edelstahlfass 500 Liter von BOLZ INTEC

Functions & advantages

The BOLZ INTEC product range includes drums, funnels, pressure vessels and custom-made products made of thin-walled stainless steel (1.0 - 3.0 mm). For many years, we have been the preferred partner for companies that place the highest demands on their production equipment. Our many years of experience and our technical know-how are reflected in our 500 liter stainless steel drum. This barrel is the culmination of years of research and development and close cooperation with our customers.

Contamination-free production

The optimized stainless steel surface guarantees maximum cleanliness and minimal particle adhesion. Our drum is designed to prevent contamination in your production. Its optimized stainless steel surface is refined to minimize product residue. This is particularly important in industries where even the slightest contamination has serious consequences.

Reproducible product quality

The flawless surface reduces the risk of production downtime and product recalls. This means fewer production interruptions and greater reliability in the delivery of your products. A stainless steel drum from BOLZ INTEC helps you to make your processes as efficient as possible while maintaining the highest quality standards.

Compliance with the highest standards

The requirements for hygiene and cleanliness in production are constantly increasing. The 50 l stainless steel drum from BOLZ INTEC fully complies with GMP (Good Manufacturing Practice) and EHEDG (European Hygienic Engineering and Design Group) standards, as it is manufactured in accordance with the current GMP standard and DIN EN ISO 9001:2008, which guarantees maximum safety and quality.

Hygienic properties

Thanks to the smooth surface structure, our 500 l stainless steel drum is easy to clean, which supports hygiene requirements in sensitive areas. The stainless steel used is also corrosion-resistant, which significantly extends the service life of the drum.

Durability & safety

The high stability of the stainless steel and the robust design reliably protect your products. The lid with FDA-approved seals ensures an airtight seal. The drum is rustproof, light and UV-resistant, odorless and tasteless and 100% recyclable.

Technical details & variants

Lidded drums
Volume 0.5 to 400 liters
Materials 1.4301 (AISI 304)
1.4404 (AISI 316L)
1.4435 (AISI 316L)
2.4602 (Hastelloy C22)
Special materials
Surfaces Mill finish / 2B (IIIC)
Brushed
Ground to Ra ' 0.25 µm
Electropolished up to Ra ' 0.25 µm
OGF process up to Ra ' 0.05 µm
Material thicknesses 1.0 to 2.0 mm
Seals Silicone (platinum-cured)
EPDM
Viton
FEP coated silicone
Standard With flat base
Incl. lid, silicone seal and clamping ring 1.4301
Optionally with or without beads
Weld seams rolled flat and finely ground
Rim not welded
GMP versions Welded edging
Surface ground Ra ' 0.8 µm inside; Ra ' 1.5 µm outside
Optionally electropolished
Special version Welded edging
Foot hoop
dished bottom
Inclined bottom
Conical design
Attachments: nozzles, sockets etc.
Hazardous goods approval according to BAM
Other variants and dimensions on request

Lidded drum SKE-1-632

Lidded drum SKE-1-633

Lidded drum SKE-1-671

Bung barrels
Volume 0.5 to 200 liters
Materials 1.4301 (AISI 304)
1.4404 (AISI 316L)
1.4435 (AISI 316L)
2.4602 (Hastelloy C22)
Special materials
Surfaces Mill finish / 2B (IIIC)
Brushed
Ground to Ra ' 0.25 µm
Electropolished up to Ra ' 0.25 µm
OGF process up to Ra ' 0.05 µm
Material thicknesses 1.25 to 1.5 mm
Seals PTFE
Silicone (platinum cross-linked)
Standard With dished bottom and foot ring 2" or 3/4" spigot
Optionally with or without beads
Not stackable
Edging not welded
Special version Welded edging

Bung barrel

Batch container
Volume 70 to 500 liters
Materials 1.4301 (AISI 304)
1.4404 (AISI 316L)
1.4435 (AISI 316L)
2.4602 (Hastelloy C22)
Special materials
Surfaces Mill finish / 2B (IIIC)
Brushed
Ground to Ra ' 0.25 µm
Electropolished up to Ra ' 0.25 µm
OGF process up to Ra ' 0.05 µm
Material thicknesses 1.25 to 1.5 mm
Seals Silicone (platinum-cured)
EPDM
Viton
FEP coated silicone
Standard With clapper base and foot ring
Curved lid optionally with clamps
Optionally with and without beading
Not forkable
Edging not welded
Special version Curved lid can be swiveled
Welded edging

Batch container

Conical barrels
Volume 50 to 180 liters
Materials 1.4301 (AISI 304)
1.4404 (AISI 316L)
1.4435 (AISI 316L)
2.4602 (Hastelloy C22)
Special materials
Surfaces Mill finish / 2B
Ground to Ra ' 0.25 µm
Electropolished up to Ra ' 0.25 µm
OGF process up to Ra ' 0.05 µm
Seals Silicone
Standard With flat base
Incl. lid, silicone seal and clamping ring 1.4301
Optionally with or without beading
Can be forked

Cone barrel

BOLZ INTEC bietet für jedes Edelstahlfass 500 Liter das richtige Material

Materials for all requirements

1.4301 (AISI 304)

Corrosion-resistant austenitic steel, versatile, good weldability, suitable for chemical and food applications.

1.4404 (AISI 316L)

Austenitic steel with added molybdenum for high corrosion resistance and good weldability, versatile in use.

1.4435 (AISI 316L)

Austenitic steel with increased molybdenum content and low ferrite content (' 3 %) for improved corrosion resistance and higher resistance to pitting.

1.4539 (AISI 904L)

Heat-resistant, high-alloy steel with increased chromium and nickel content, excellent resistance to acids and corrosion at high temperatures.

2.4602 Hastelloy C22

High-alloy nickel-chromium-molybdenum steel, excellent corrosion resistance to aggressive media such as acids, chlorine and oxidizing substances.

Special materials

In addition to the materials mentioned, BOLZ INTEC also processes other materials, depending on the customer's specifications and requirements.

BOLZ INTEC offers the right surface for every 500 liter stainless steel drum

Surfaces for all production processes

Mill finish / 2B

Standard surface after rolling, uniform smoothness and roughness for a wide range of applications.

Brushed

Matt finish thanks to brushing, increased scratch resistance, ideal for aesthetic and functional applications.

Ground up to
Ra ' 0.4 µm

Fine, even surface, especially for applications with high purity requirements and aesthetic demands.

Electropolished up to
Ra ' 0.25 µm

High-gloss finish thanks to electrochemical polishing, maximum corrosion resistance and surface cleanliness.

OGF process up to
Ra ' 0.05 µm

Optimized Grind Finishing® is a process developed by BOLZ INTEC and the University of Constance for minimal particle adhesion.

Customization options for the 500 liter stainless steel drum

Flare ring & reducer

Handle variants & edging

Dosing unit & inlet pieces

Bottom shape

Number of beads

Sight glass

Funnels & special funnels

Laser marking

Specific devices

Special constructions

Accessories for the 500 liter stainless steel drum

Barrel rollers & barrel trolleys

Drum emptying system

Transport & emptying system (EPS)

Simoflex® drum wash

Test barrels & barrel rollers

Result of the research cooperation between BOLZ INTEC & Konstanz University of Applied Sciences

The Optimized Grind Finishing® process (OGF)

In the pharmaceutical, chemical and food processing industries, minimizing build-up in containers is a critical factor for efficiency and quality. The build-up of substances on the inside walls of containers can lead to increased cleaning effort, product losses and contamination. This costs money and ties up resources. Especially in industries where EHEDG (European Hygienic Engineering & Design Group) certification and hygienic design are becoming increasingly important, minimizing adhesion has become a critical factor.

Research carried out by BOLZ INTEC in cooperation with the University of Constance has shown that the way in which stainless steel surfaces are removed plays a key role in minimizing adhesion. Different grinding methods result in different adhesion behavior, despite the same Ra values, and the OGF process from BOLZ INTEC leads to a lower adhesion of particles.

Easy cleaning & minimal adhesion

The Optimized Grind Finishing® (OGF) process leads to a low adhesion of particles on the surfaces of the containers. This significantly improves cleaning efficiency and reduces the risk of contamination of product batches.

Reproducible surface quality

The OGF process enables reproducible surface quality. In contrast to conventional processes, in which variable factors such as manual contact pressure or the quality of abrasives play a role, the OGF process offers consistent surface quality.

Visual aesthetics and low number of errors

The stainless steel surfaces treated with the OGF process have an attractive appearance and defects in the surface structure are significantly reduced thanks to the fine and gentle removal process. This is particularly important in industries that place high demands on safety.

Improved corrosion protection

The electropolishing process not only improves the optical quality, but also results in chemical changes that lead to improved corrosion protection. This is particularly relevant for applications in chemical and pharmaceutical processes.

Reduced risk of batch contamination

The improvement in cleaning behavior through the OGF process leads to a significant reduction in residual dirt adhesion in the containers. This significantly reduces the risk of contamination between different product batches.

Applicability in critical industries

The process is seen as particularly advantageous for critical industries such as nanotechnology or biotechnology and pharmaceutical technology, where the highest purity requirements and the avoidance of contamination are of crucial importance.

Our white paper on the OGF process

Increased efficiency through minimal adhesion

Simply send an e-mail and receive the download link

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Services from BOLZ INTEC

Technical advice & design

Barrel repair

Simoflex® drum wash

Electropolishing

15 of the 20 largest pharmaceutical companies are customers of BOLZ INTEC

Warum sich über 2.000 Kunden in 48 Ländern für ein Edelstahlfass von uns entschieden haben

Tradition & innovation since 1919

BOLZ INTEC specializes in the manufacture of stainless steel drums, pressure vessels, agitator vessels, transport containers and transfer systems for hygiene-sensitive industries.

High vertical integration

BOLZ INTEC has acquired outstanding expertise in the machining of stainless steels and special materials such as Hastelloy. Combined with the skills and abilities of our team, this enables us to achieve maximum vertical integration. All production steps are carried out in-house. BOLZ INTEC is therefore able to react extremely flexibly to customer delivery date requests and guarantee unique quality.

Customized solutions

Our design department designs, plans and develops practical products according to our customers' requirements. These include, for example, containers for pasty substances or liquids, transport containers for UN hazardous goods, cans for the storage and transfer of active ingredients, suction hoods for dust-free container loading and much more.

One-off production & small series

BOLZ INTEC also manufactures custom-made products and small series.

Machines for perfect surfaces

Nothing in the BOLZ INTEC machine park is off the shelf. From the deep-drawing press to the electropolishing system, we work with special machines that have been developed according to our own specifications in order to meet the highest standards of quality and precision.

Traceability & reproducibility

BOLZ INTEC's QM system and our intensive testing procedures ensure the consistent quality of the stainless steel surfaces manufactured by BOLZ INTEC. In this way, we make a decisive contribution to the traceability of products in critical industries. 

Trust & security

Our striving for perfect quality, state-of-the-art production methods, but also craftsmanship and know-how are the basis for the superior BOLZ INTEC quality, which means safety and reliability for our customers. It is therefore not surprising that 80% of our customers have reordered every year for the last 10 years.

Comprehensive certification

We regularly have our quality certified externally: DIN 9001:2015, DIN EN ISO 3834-2:2006-03, DIN EN ISO 115085-2/CL1. We are a specialist company according to WHG §19/1 and carry out process tests according to DIN EN ISO 15614-1, operator tests according to DIN EN 1418. BOLZ INTEC fulfills the Pressure Equipment Directive-2014-68-EU/AD-2000 HPO and employs Intern. Welding engineers (DVS/IIW 1170).

BOLZ INTEC offers you decisive advantages

What sets us apart from other providers

Flexibility & adaptability

The stainless steel drum from BOLZ INTEC is not only known for its quality and durability, but also for its versatility and the possibility of individual customization. We offer a wide range of stainless steel drums as well as customized solutions that can be tailored to your exact needs. Whether you need a lidded drum, a conical drum or a bung barrel - we have the right stainless steel drum for you. All our drums, containers and equipment are designed to meet the specific requirements of a wide range of industries.

The right stainless steel drum for every substance

Whether powder or granulate, whether pasty or liquid media - with a stainless steel drum from BOLZ INTEC you can store and transport any substance absolutely safely. Our stainless steel drums are specially designed to meet the special requirements of the pharmaceutical, biotechnology, fine chemicals and cosmetics industries. They are robust, safe and easy to handle. They are also ideally suited for use in hygiene-sensitive areas, making them the ideal choice for storing and transporting your valuable products.

Perfect quality through precise manufacturing

BOLZ INTEC stands for perfection in production. Our stainless steel drums are manufactured in both individual and series production. Our high level of vertical integration guarantees a flexible response to delivery requests and enables fast delivery times. The chrome-nickel steel materials used are rustproof, light-resistant, odorless, tasteless and diffusion-resistant. Thanks to our precise and flexible production methods, we can fulfill almost any customer request. So you can be sure that your stainless steel drum is precisely tailored to your needs and meets all the requirements of your industry.

Sustainability & longevity

Our stainless steel drums are characterized by their extreme durability. Not only are they rustproof and resistant to light and UV radiation, they are also inert and odorless and tasteless. They are also 100% recyclable, making them an environmentally friendly choice. In addition to environmentally friendly production methods, BOLZ INTEC also offers a repair service for drums - another plus point for sustainability and also for your ROI.

Unlimited possibilities for customization

Every company has its own requirements and every product poses different challenges in terms of storage and transportation. That's why we at BOLZ INTEC offer numerous options for customizing your stainless steel drums. So you can be sure that your stainless steel drum is perfectly tailored to your needs.

Extensive accessories for your stainless steel barrel

We offer the right accessories for every stainless steel drum to make your work processes even more efficient. These include drum rollers, drum trolleys, drum emptying systems, transport and emptying systems (EPS) and the Simoflex® drum washer. We are also happy to provide you with sample drums and drum rollers for free testing so that you can see the quality of our products for yourself.

A customized stainless steel barrel in just a few steps

How the collaboration begins

1

Request
Send us an e-mail, give us a call or book an appointment via Calendly. In a phone call with one of our competent contacts, we will clarify a few questions in advance using checklists and send you a non-disclosure agreement (NDA).

2

Test phase
Based on your objectives and specifications, you will receive drums, containers, funnels and accessories from our test center - as required - to try out and test. You can use your test equipment to verify or adapt the specifications of your request.

3

Offer
During a visit to your premises, our competent contact partners will advise you on clarifying any final questions, finding solutions to identified problems and defining your exact requirements. We can then start production.

Our project team looks forward to your inquiry

Sie haben Fragen zum Edelstahlfass 500 Liter, zu den Möglichkeiten der individuellen Anpassung, zu unseren anderen Produkten und Leistungen oder Sie möchten von einem unserer kompetenten Mitarbeiter beraten werden?

Give us a call or send us an e-mail. We will make time for you and will be happy to call you back if you wish.

Order & request

(*) Mandatory fields

Our stainless steel barrel in other sizes

20 liter volume

25 liter volume

30 liter volume

50 liter volume

100 liter volume

150 liter volume

200 liter volume

300 liter volume

500 liter volume

Häufig an BOLZ INTEC gestellte Fragen zum Edelstahlfass 500 Liter

You ask, we answer

Our 500 liter stainless steel drum offers high corrosion resistance, durability and hygienic properties that make it ideal for various industries.

Yes, BOLZ INTEC offers customized solutions that are tailored to your specific requirements.

10 years, with regular maintenance a stainless steel drum from BOLZ INTEC even has a service life of up to 20 years.

Hygienic design plays a crucial role in stainless steel drums for the pharmaceutical industry, as it ensures that the drums meet the high hygiene standards required in this sector.

Here are the main aspects that make up hygienic design for stainless steel drums in the pharmaceutical industry:

Minimization of contamination: Hygienic design aims to minimize the adhesion of particles and facilitate cleaning to avoid contamination. This is particularly important to ensure the purity of pharmaceutical products and prevent the carry-over of particles.

Smooth surfaces: Stainless steel drums are manufactured with smooth, gap-free surfaces that allow residue-free emptying. This is crucial to ensure that no product residue remains in the drums that could lead to contamination.

Material selection and surface treatment: The drums are made of high-quality stainless steels that are corrosion-resistant and suitable for handling aggressive chemicals. Processes such as electropolishing and special grinding and polishing methods are used to improve the surface quality and optimize the cleaning properties.

Design measures: The design avoids dead spaces and undercuts where product residues could get stuck. This is achieved through the use of smooth, seamless constructions that enable easy and thorough cleaning.

Compliance with standards: Stainless steel drums in hygienic design meet strict hygiene standards such as those of the EHEDG (European Hygienic Engineering & Design Group), which are of great importance to the pharmaceutical industry.

Our production uses sustainable methods such as geothermal energy and photovoltaics, and we offer repairs to extend the life of the barrels.

Hygienic storage: Stainless steel drums are ideal for storing sensitive, hygiene-dependent materials as they meet strict hygiene standards and are easy to clean. This is particularly important in the pharmaceutical industry to avoid contamination.

Airtight closure and protection against contamination: The drums can be sealed airtight, which protects the contents from external influences and preserves the quality of powder or granules. This is crucial to ensure the purity and effectiveness of the stored substances.

Emission-free transport: Systems such as the emission-free powder transport system (EPTS) enable the safe transport of powders under sterile conditions. These systems include specially optimized containers and flap valves that enable efficient filling and emptying.

Adaptability and variety of sizes: Stainless steel drums are available in different sizes and can be adapted to specific process requirements, ensuring high flexibility during storage and transportation.

Robust material properties: Stainless steel is characterized by its corrosion resistance, hygienic properties and durability, making these drums ideal for use in demanding environments.

The following alloying elements are particularly important for the sterility of stainless steel:

Chromium: Chromium is the central element that gives stainless steel its resistance to corrosion. A chromium content of at least 10-12% enables the formation of a protective oxide layer on the steel surface, which prevents corrosion and thus supports sterility.

Nickel: Nickel improves the acid resistance of stainless steel and further increases its corrosion resistance. This is particularly important in environments where aggressive cleaning agents are used to maintain sterility.

Molybdenum: This element strengthens the corrosion resistance of stainless steel, especially against pitting corrosion, which can occur in chloride-containing environments. This is essential to maintain sterility in demanding environments.

Thanks to these alloying elements, stainless steel is widely used in the pharmaceutical and medical industries as it can guarantee the required hygienic and sterile conditions.

The Optimized Grind Finishing® (OGF) process offers numerous advantages for stainless steel drums:

Minimized particle adhesion: OGF achieves a surface finish that significantly reduces the adhesion of particles. This is particularly relevant in areas where the highest hygiene standards are required, such as in the pharmaceutical and food industries.

Easier cleaning: Thanks to the optimized surface, the drums can be cleaned more easily and thoroughly. This reduces the cleaning effort and the associated costs and increases efficiency in production processes that have strict cleanliness requirements.

Advanced surface treatment: OGF represents a significant advance in the surface treatment of stainless steel, as it ensures a uniform and high-quality finish.

These advantages make the OGF process particularly attractive for industries that rely on the highest hygiene and quality standards.

Stainless steel drums that comply with GMP (Good Manufacturing Practice) standards must meet defined requirements in order to guarantee the high hygiene standards and quality requirements of the pharmaceutical industry. These include:

Material quality: The drums are made of high-quality stainless steel (e.g. 1.4404/AISI 316L), which is corrosion-resistant, rustproof and hygienic. The material is odorless, tasteless and diffusion-resistant, making it ideal for storing sensitive substances.

Surface finish: The stainless steel surface is optimized to ensure minimal particle adhesion. This reduces the risk of contamination and makes cleaning easier, which is particularly important for compliance with hygiene standards.

Design features: The drums are butt-welded and gap-free, which makes cleaning easy and residue-free. This is crucial to ensure the purity of the stored products.

Closure systems: Stainless steel drums have airtight closure systems with reusable lids, seals and clamping rings that protect the contents from external influences and preserve the quality of the products.

Certifications: The drums are manufactured in accordance with the current GMP standards and DIN EN ISO 9001:2008. This ensures that they meet the highest quality and safety requirements and are suitable for use in hygiene-sensitive industries.

Adaptability: Stainless steel drums are available in different sizes and capacities and can be adapted to specific process requirements. This offers flexibility for different applications in the pharmaceutical industry.

Stainless steel drums for pasty and liquid media differ in several aspects that are tailored to the specific requirements of the respective media:

Emptying systems:
Special emptying systems are required for pasty media, which enable almost residue-free emptying. These systems often use compressed air or mechanical ejection plungers to gently push the medium out of the drum.
Liquid media can usually be emptied more easily by gravity or pumps, whereby standard systems are sufficient for emptying.

Seals and closures:
Pasty media often require special seals and closures to ensure that the medium does not escape and that no air bubbles form that could hinder emptying. With liquid media, the requirements for tightness are also high, but the systems are often less complex as liquids flow more easily.

Material and construction:
The stainless steel drum is made of high-quality stainless steel, which is corrosion-resistant. However, drums for pasty media can have additional reinforcements or special internal coatings to prevent the medium from sticking.
The design can also have differences in surface treatment to optimize cleaning and handling of the respective media.

Areas of application:
Pasty media are often stored in the food, cosmetics and pharmaceutical industries, where gentle handling and precise dosing are important. Liquid media are also used in these industries, as well as in the chemical industry, where the storage and transportation of liquids such as chemicals or oils is paramount.

Allgäu

Sie haben Fragen oder suchen Beratung betreffend das Edelstahlfass 500 Liter?

Please do not hesitate to contact us by phone or e-mail.

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